FUJIUL06400 NXT ND36A nozzle exchange station
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FUJI UL06400 NXT ND36A Nozzle Exchange Station – Product Description
Overview
The FUJI UL06400 is an advanced automatic nozzle exchange station designed specifically for use with FUJI NXT III pick-and-place machines equipped with the ND36A multi-purpose placement head. It enables seamless, high-speed nozzle changes during production, supporting a wide range of component sizes while ensuring accuracy and reducing downtime.
Key Features
Designed exclusively for use with the ND36A high-performance head
Supports automatic nozzle exchange for various nozzle types
Equipped with position-encoded tray slots for precise nozzle identification
Durable and stable structure, ideal for high-frequency, high-speed operation
Quick-swap tray design for fast maintenance and configuration
Helps maximize production flexibility and efficiency in multi-product environments
Compatible Equipment
FUJI NXT III SMT placement machines
Compatible only with ND36A placement heads
Not compatible with older heads like H08, H12, V12, or H24
Component Breakdown
| Component | Description |
| Nozzle Station Body (UL06400) | Structural frame with guide rails, mounted inside the NXT III module |
| Nozzle Tray Module | Holds multiple nozzles for automatic insertion/removal |
| Tray ID Encoding System | Mechanically or sensor-based ID detection to identify nozzle positions |
| Protective Cover (Optional) | Prevents dust and foreign matter from contaminating nozzle slots |
Compatible Nozzles (Examples)
| Nozzle Part Number | Use Case |
| PN06551 | For 0201 / 0402 chip components |
| PN06552 | For QFP / BGA and medium-large ICs |
| PN06553 | For custom or odd-shaped parts |
> ND36A nozzles have unique shapes and ID mechanisms, and must be used with the UL06400 station.
Maintenance Recommendations
Clean trays weekly to ensure smooth nozzle insertion Inspect and secure ID pegs or detection mechanisms regularly If nozzle change errors occur, check tray alignment and system recognition status Replace damaged trays or alignment pins as needed
Summary
The FUJI UL06400 Nozzle Exchange Station is a mission-critical automation module for NXT III machines equipped with ND36A heads. By enabling precise and reliable automatic nozzle changes, it boosts operational uptime, minimizes manual intervention, and supports a highly flexible SMT production line.
Related Accessories – FUJI UL06400 Nozzle Exchange Station (ND36A Head)
| Component Name | Part Number (Example) | Description |
| Nozzle Exchange Station Body | UL06400 | Main frame and base for the automatic nozzle exchange system |
| Nozzle Tray Unit | UL06401 (typical) | Tray used to hold multiple nozzles; compatible with ND36A head nozzles |
| Nozzle Identification Pegs | UL06402 | Coding pins for nozzle recognition (mechanical or sensor-assisted) |
| Tray Alignment Pins | UL06403 | Ensures precise tray positioning for accurate nozzle insertion/removal |
| Protective Cover / Shield | UL06404 (optional) | Dust-resistant cover to protect the nozzle tray area |
| Tray Locking Spring Set | UL06405 | Mechanical spring set to secure the tray inside the station |
| Tray Mounting Brackets / Screws | UL06406 | Hardware for securely attaching the tray to the station frame |
| Tray Detection Sensor (optional) | UL06407 | Optional optical or proximity sensor for detecting tray presence and ID status |
| Tray Guide Rail Assembly | UL06408 | Rail or channel system to slide trays in and out during replacement |
| ND36A Nozzles (common types) | PN06551, PN06552, PN06553 | Used for different component sizes (0201–odd-form) |
Usage Notes:
Each UL06400 station supports multiple trays, which must be ND36A-compatible.
Nozzles must be genuine ND36A series types to ensure proper alignment and identification.
Accessories like tray ID pegs, locking springs, and alignment pins are essential for error-free operation.
FUJI UL06400 ND36A Nozzle Exchange Station – Related Part Numbers
Main Components
| Component Name | Part Number | Description |
| Nozzle Exchange Station Body | UL06400 | Complete ND36A-compatible automatic nozzle exchange station unit |
| Nozzle Tray Unit | UL06401 | Tray for holding multiple ND36A nozzles |
| Nozzle ID Pegs / Code Pins | UL06402 | Mechanical ID system for identifying nozzle types in each tray slot |
| Tray Alignment Guide Pins | UL06403 | Ensures precise alignment of tray and head during nozzle change |
| Protective Cover / Dust Shield | UL06404 | Optional cover to prevent dust and debris from entering the tray area |
| Tray Locking Spring Set | UL06405 | Locks and secures the tray in place for stable nozzle exchange |
| Mounting Bracket / Screw Kit | UL06406 | Brackets and screws for mounting the exchange station to the machine frame |
| Tray Presence Detection Sensor | UL06407 | Optional sensor to detect tray presence or position status |
| Tray Slide Rail Assembly | UL06408 | Guides for inserting and removing trays smoothly |
Compatible ND36A Nozzles (Examples)
| Nozzle Type | Part Number | Application |
| Nozzle #1 | PN06551 | For 0201 / 0402 chip components |
| Nozzle #2 | PN06552 | For QFP / BGA / medium-sized ICs |
| Nozzle #3 | PN06553 | For custom or odd-shaped components |
| Nozzle #4 | PN06554 | For high-precision or special components |
> ND36A nozzles are mechanically unique and only compatible with the UL06400 station and ND36A heads.
Notes
All part numbers listed are original FUJI parts.
Custom tray setups are available depending on the mix of nozzles required.
Using genuine trays and nozzles ensures long-term compatibility and accurate placement.
FAQ Guide – FUJI UL06400 NXT ND36A Nozzle Exchange Station
General Overview
Q1: What is the FUJI UL06400 Nozzle Exchange Station used for?
A:
The UL06400 is a dedicated automatic nozzle exchange station designed for FUJI NXT III machines equipped with the ND36A placement head. It enables high-speed, hands-free swapping of different nozzle types during SMT production, improving throughput and flexibility.
Q2: Which machines and heads is it compatible with?
A:
Compatible machine: FUJI NXT III series
Compatible head: ND36A only
Not compatible with older heads like H08, H12, H24, or V12.
Functionality & Operation
Q3: How does the UL06400 station work?
A:
The ND36A head parks over the station during operation, drops off a used nozzle into an open slot, and picks up a new one based on job requirements. Tray slots are coded (via mechanical pins or sensors) for automatic nozzle type recognition.
Q4: Is the nozzle change process fully automatic?
A:
Yes. No manual intervention is required during production. The NXT system controls the nozzle exchange using onboard software logic.
Q5: How many nozzles can it hold?
A:
Each tray (UL06401) can hold multiple ND36A nozzles, depending on the configuration. Some systems use more than one tray to support complex production.
Q6: Can it handle different nozzle sizes and types?
A:
Yes. The ND36A head supports a wide range of nozzles—from 0201 chip nozzles to large odd-form types—and the UL06400 station accommodates all compatible ND36A nozzles.
Installation & Maintenance
Q7: Where is the UL06400 installed?
A:
It is mounted inside the FUJI NXT III machine, typically near the rear or side rail depending on the model layout.
Q8: Does the station require calibration?
A:
Yes. After installation or tray replacement, the system must be calibrated via FUJI’s software to align nozzle pick/drop positions accurately.
Q9: How often should the system be cleaned or maintained?
A:
Weekly: Clean trays and nozzle seats
Monthly: Inspect ID pins, guide rails, and locking springs
As needed: Replace damaged components like tray covers or mounting screws
Troubleshooting
| Issue | Possible Cause | Solution |
| Nozzle not seated properly | Misaligned tray, worn alignment pins | Recalibrate and replace pins if needed |
| Nozzle ID not recognized | Dirty or damaged ID pins | Clean or replace UL06402 ID pegs |
| Nozzle jammed during exchange | Tray debris, incorrect nozzle used | Clean tray and verify nozzle compatibility |
| Alarm during exchange process | Sensor or tray not properly detected | Check tray mount and UL06407 sensor |
Related Components
| Component | Part Number | Function |
| Exchange Station Body | UL06400 | Main unit housing nozzle tray and guide |
| Nozzle Tray | UL06401 | Holds ND36A nozzles |
| Nozzle ID Peg Set | UL06402 | Tray slot recognition system |
| Tray Alignment Pins | UL06403 | Ensures accurate mechanical positioning |
| Tray Detection Sensor | UL06407 | Detects tray presence (optional) |
| ND36A Nozzles | PN06551–PN06554 | Nozzles for various component types |
Best Practices
Always use genuine ND36A nozzles to ensure fit and recognition.
Keep trays clean and dry to prevent nozzle insertion errors.
Verify that tray part numbers (e.g., UL06401) match your machine's configuration.
Replace damaged or worn ID pins and alignment parts regularly.
Keep a spare tray ready to minimize downtime during changeover.
Conclusion
The FUJI UL06400 ND36A Nozzle Exchange Station is a key component for automated, high-speed SMT lines using FUJI NXT III machines. With its robust design and automatic functionality, it helps reduce operator workload, supports high mix production, and maintains consistent accuracy across nozzle types.
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FUJI NXT ND36A Nozzle Exchange Station UL06400 SMT Machine Parts Images
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